IRISH MADE. LIMERICK BORN.
HOW WE WORK
Precision. Passion. Tradition. Every Emerald Rozalia hat and cap is developed and finished with care in our Limerick manufacturing workflow.
FROM CONCEPT TO CREATION
A clear process, made to last.
Our team combines Irish craft knowledge with disciplined production and quality controls at every stage.
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01
Design & Development
We translate a clear brief into a practical hat or cap design.
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02
Pattern Making & Cutting
Patterns and material selections are prepared for a consistent fit.
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03
Shaping & Forming
Each piece is shaped with care and checked against the approved specification.
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04
Embroidery & Details
Branding, trim and finishing details are applied to the agreed design.
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05
Sewing & Assembly
Skilled makers assemble the components into a durable finished product.
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06
Quality Inspection
Every order is checked for finish, fit, presentation and traceability.
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07
Packing & Labelling
Approved products are packed and labelled for reliable dispatch.
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08
Ready to Deliver
Completed orders leave our Limerick workflow ready for customers worldwide.
WELCOME TO VISIT OUR FACTORY
See the craft behind the finished piece.
Partners, clients and friends are welcome to arrange a factory visit in Limerick. Contact our team to discuss a suitable time.